Industrial - Bachelor

DamSense

DamSense is a solar-powered floating platform that monitors and protects farm dams and ponds. Dual-depth sensors track water health in real time, automatically running subsurface aeration to help prevent toxic algal blooms without chemicals. Serviced entirely from the bank and linked to an app, DamSense keeps water healthier while reducing labour and risk.

DamSense floating platform on a farm dam

Farm dams are managed by eye

Farm dams supply stock water, irrigation and wash-down, yet most are managed by eye — scum, odour and blocked filters. When a bloom appears, the usual response is copper or aluminium-based dosing, which treats the symptom, can release toxins from ruptured cells, and loses effectiveness as copper builds up in sediment.

Diagram of the detect, treat and verify cycle for farm dam water quality

Research

Five semi-structured interviews with an infrastructure manager, veterinarians, an environmental manager and a process supervisor were triangulated with five archival product videos and a benchmark of 15 products across eight criteria (ethics approval #11424). Every source told the same story: dosing is reactive, detection relies on proxy signs, and responsibility for water quality is split with no shared system.

Just because we tested it two weeks ago and it was fine doesn’t mean it hasn’t exploded now.

Veterinarian, QLD

Eventually I said to the vets… are you sure this isn’t causing some sort of toxicity issue in the pigs.

Infrastructure manager, QLD

Where existing products fall short

The best non-chemical options each solve only part of the problem. The handheld probe is accurate but manual. The floating wetland is costly at farm scale. The sub-surface aerator works, but runs continuously with no feedback, and servicing means getting wet. Nothing on the market both measures a farm dam and acts on what it measures.

Benchmark matrix of 15 products across eight criteria
Market gap map of existing farm dam water treatment products
Radar chart comparing the top three benchmarked products

Three design opportunities

Three design opportunities mapped onto the detect, treat and verify cycle
Name
Research Report (PDF)
File Type
application
File Size
1 B
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Meet DamSense

DamSense is a floating aeration and dual-depth monitoring platform for Australian farm dams. It senses the water from surface to floor, aerates only when the dam needs it, and cleans its own sensors — and every service task is done from the bank.

Sketches of the five initial concepts, with Concept 3, the Modular Lily Pad Aeration Platform, highlighted as the concept taken forward
Concept 3, the Modular Lily Pad Aeration Platform, scored highest of five initial concepts (29/35) against the three opportunities, usability, manufacturability, value and innovation.

Ideation and testing

Building the prototype

How it works

DamSense being hauled to the bank with its pulley rope loop
Haul it in: a pulley rope loop brings the platform to the bank. The floats double as skids. No boat, no waders.
Top sensor stack lifted clear of the water
Surface lift: the top sensor stack lifts clear of the water for cleaning and checks.
DamSense sensor stack with self-cleaning wiper
Self-cleaning sensors: a small waterproof servo drives a wiper across the probes so readings stay trustworthy.
DamSense handheld remote with four keys
Simple remote: more durable and reliable than a phone on a farm dam, with four keys for winch and air.

Components

Engineering and manufacture

The 1.2 m lily-pad platform uses custom rotomoulded HDPE floats and a CNC-routed HDPE deck, with anodised aluminium canopy posts and 316 stainless brackets. Dark and medium green, black and Colorbond Surfmist let it sit naturally in rural Australia.

Exploded view of the DamSense platform
General arrangement drawing of DamSense

Luke Beckley

Luke is an Industrial Designer driven by practical innovation that protects Australia’s natural environments and develops environmental design. He is passionate about water health, sustainability and environmental technology, combining user-centred design, technical problem-solving and 3D visualisation to create real-world solutions that help people care for the land and water they depend on.

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